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RIGID OFF-ROAD WATER CARTS

Heavy-duty rigid off-road water carts for high-production mining operations

Shermac’s Roadserve 5000 Series Rigid Off-Road Water Carts are engineered for sustained dust suppression across large-scale mining operations. Designed and manufactured in Australia, these high-capacity water carts are built to operate continuously in harsh, high-production environments where reliability and stability are critical.

Each tank is engineered to maximise water capacity while maintaining optimised axle load distribution across rigid chassis platforms. Heavy-gauge steel construction, transverse and longitudinal baffling and integrated corrosion protection systems support structural integrity under full-load conditions and extended haul-road operation.

Hydraulic centrifugal pump systems and configurable spray layouts are matched to rigid truck performance, delivering consistent, high-volume water output across long-haul routes. Every Roadserve 5000 build is custom-engineered to suit your selected rigid platform, production targets and site compliance requirements.

Shermac’s rigid off-road water cart range includes builds to suit:

  • Cat 773 and 775 rigid trucks
  • Cat 777 and 785 rigid trucks
  • Cat 789 class mining trucks
  • Komatsu HD series rigid platforms
  • Other major OEM rigid off-road mining trucks

To find out more about our off-road water carts, download our brochure, or contact one of our water cartage specialists today.

The benefits that keep your fleet moving

Mine-spec compliance as standard

Mine-spec compliance as standard

All Shermac Rigid Off-Road Water Carts are mine-spec compliant straight off the line, fitted with ROPS, wheel chocks, wheel nut indicators, flags, high-vis tape, and cabin-mounted strobes to meet the strictest safety requirements.

Heavy-gauge steel tank construction

Heavy-gauge steel tank construction

Tanks are constructed using 10mm floor plates and 8mm wall and baffle plates, with transverse and longitudinal baffling to control surge. This structural design supports stability during acceleration, braking and downhill operation on long haul routes.

High-capacity dust suppression for large-scale mining

High-capacity dust suppression for large-scale mining

Roadserve 5000 Rigid Water Carts are engineered for maximum water volume and sustained haul road coverage. Large-capacity tanks support extended watering cycles, reducing refill frequency and maintaining consistent dust control across high-production sites.

Optimised axle load distribution under full payload

Optimised axle load distribution under full payload

Each tank is designed to balance axle loads across rigid mining chassis when fully loaded. Weight distribution and centre of gravity are engineered to support stable braking, predictable handling and long-term chassis performance.

Hydraulic centrifugal pump systems for continuous output

Hydraulic centrifugal pump systems for continuous output

Hydraulic-powered centrifugal pumps are selected to deliver high-volume, consistent water output suited to long haul road applications. Pump performance is matched to tank capacity and site production demands.

Hot-dip galvanised external pipework

Configurable high-coverage spray systems

Spray systems can include horizontal fan sprays, adjustable batter sprays, full-width dribble bars and optional hydraulic-controlled water cannons. In-cab controls allow precise water delivery while maintaining operator safety.

Built for sustained production environments

Built for sustained production environments

Rigid water carts are suited to large-scale mining operations where equipment operates continuously across long haul distances. Structural design, component selection and protective coatings are specified for durability in abrasive, high-heat and remote conditions.

Engineered to suit major rigid mining platforms

Engineered to suit major rigid mining platforms

Water tanks are purpose-built for rigid mining trucks, including Cat 777, 785 and 789 class units and equivalent Komatsu platforms. Mounting systems and tank geometry are matched to each chassis to ensure compliant GVM and stable performance.

Rigid off-road water cart specifications

Water Tanks
  • 10mm thick steel plates on the floor
  • 8mm thick steel plates for walls and baffles
  • Transversely and longitudinally baffled for improved stability and operator safety
  • Low centre of gravity
  • Configured to optimise weight distribution
  • Can be fitted to any make or size of truck chassis
  • High-quality polyurethane tank liner
Water tank fittings
  • Top-fill funnel for easy stand pipe filling
  • Water level gauge on front of tank
  • Optional fill snorkel
  • All pipework hot dip galvanised
Pump System
  • Hydraulic powered centrifugal water pump
  • Self-filling from dam or creek (optional)
Water Cannon (optional)
  • Hydraulic controlled or marine-grade electric-controlled water cannons
  • In-cabin joystick for direction and flow control
  • Pneumatic valve for water control
Water Sprays
  • Horizontal central fan spray
  • Adjustable left and right batter sprays
  • All pneumatic controls with control panel to mount in the cab
  • Custom sprayer kits available
Dribble Bar
  • Various options for dribble bar
  • Left and right drop car with poly spray bars
  • Full-width gravity-fed dribble bar controlled left and right
Hose Reel

High-quality alloy fire hose reel with 15 metres of 25mm hose and fire nozzle

Lighting
  • LED combination tail lights
  • LED side marker light
  • Wired for lead trailer application
  • High-level tail lights (optional)
  • LED work light kit (optional)
Paint
  • Completely grit blasted
  • Painted inside with two-pack epoxy water tank lining system
  • Coated externally with two-pack paint system to match truck cab
Toolbox (optional)

Lockable toolbox for accessory storage

Pressure Outlet

Fill stationary water equipment quickly with 3” pressure fed outlet

Paint
  • Basic connections to provide total in-cab control
  • Braided electrical harness rated to IP68
Other Options
  • Work lights kit
  • Rear beacon
  • Foam injection system for water cannon
  • Diaphragm spray heads

Get the full specifications and configurations

The Rigid Off-Road Water Cart brochure outlines full-tank construction details, spray system options, pump specifications, in-cabin controls, mine-spec inclusions, and all available customisation pathways for the Roadserve 5000 Series. It’s the easiest way to review capacities, compatibility, and build options for heavy-duty off-road applications.

See Shermac’s rigid off-road water carts in action

We are dedicated to provide funding facilities to our customers across the entire product range utilising highly competitive and flexible financing solutions. Shermac’s finance options specialise in asset finance for the mining, earthmoving and construction industries.

FINANCE AVAILABLE

Shermac Case Study Videos

Reasons to Consider Shermac
Off-Road Water Cart
Introducing! 40,000 litre Water Cart
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Shermac Water Carts in Action!

The Shermac advantage

Australian-made Quality

Australian-made Quality

Every Shermac rigid off-road water cart is designed and manufactured locally at our WA facility, using premium materials and engineering expertise to deliver exceptional build quality and reliable high-production performance.

ISO90012015 Certified

ISO9001:2015 Certified

Our rigorous quality control process ensures every rigid off-road water cart meets strict compliance and manufacturing standards, giving you confidence in consistent performance and reliability across demanding mining operations.

Trusted by Tier 1 Miners

Trusted by Tier 1 Miners

Shermac rigid off-road water carts operate across major mining sites, including BHP, Rio Tinto, FMG and Mineral Resources, demonstrating our capability to deliver at the highest production level.

Fully enclosed and protected dispensing systems

Fully Custom Solutions

Every rigid water cart build begins with a detailed consultation to understand your production targets and site requirements. We then engineer and manufacture a Roadserve 5000 solution purpose-built for your selected rigid chassis and operational demands.

Expert Advice, Backed by Experience

Expert Advice, Backed by Experience

With decades of industry experience, our team provides specialist consultation to help you specify the right rigid off-road water cart for sustained haul road dust suppression and long-term reliability.

Complete Lifecycle Support

Complete Lifecycle Support

From consultation and engineering through to delivery, aftercare and parts support, we provide end-to-end service that keeps your rigid water cart operating reliably across its full lifecycle.

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Powerful Than Our Clients’ Words Of Satisfaction.

CHECK OUT RECENT CASE STUDIES OF OUR CLIENTS HERE

Innovation Starts With A Conversation

Discuss your specific operational, technical and budgetary requirements with us

Then we can develop an engineered-for-purpose solution that minimises operational downtime and costs to maximise your project productivity and performance.

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Frequently asked questions

Rigid off-road water carts are engineered for high-production mining operations that require sustained haul-road dust suppression. They are commonly used across large open-cut sites where long watering cycles, extended haul distances and continuous operation are required.

Roadserve 5000 rigid water carts can be engineered with tank capacities up to 120,000 litres, depending on the selected chassis and site requirements. Tank design is optimised to maximise water volume while maintaining compliant axle load distribution, structural integrity and stable performance under full payload conditions.

Shermac rigid water carts are engineered to suit major OEM rigid mining platforms, including Cat 773, 775, 777, 785 and 789 class trucks, as well as equivalent Komatsu HD series chassis. Tank geometry and mounting systems are matched to the selected platform to ensure compliant GVM and balanced axle loads.

Rigid water carts are selected for larger-scale mining operations requiring higher tank capacities and sustained haul road suppression. Articulated water carts provide improved manoeuvrability and flexibility, while rigid platforms prioritise maximum volume and continuous production output.

Each tank is constructed using heavy-gauge steel with transverse and longitudinal baffling to control water surge. Weight distribution and centre of gravity are engineered specifically for rigid chassis to support predictable braking and stable downhill operation on long haul routes.

Hydraulic-powered centrifugal pumps deliver high-volume water output for extended haul road watering. Spray systems can include horizontal fan sprays, adjustable batter sprays, full-width dribble bars and hydraulic-controlled water cannons, all integrated with in-cab controls.

Yes. Roadserve 5000 rigid water carts are engineered to meet strict mine-site requirements, including compliant access systems, lighting integration, braking compatibility and in-cab control layouts aligned with Tier 1 mining standards.

Absolutely. Tank capacity, spray configuration, pump performance, corrosion protection systems and control layouts can all be tailored to suit your production targets, site conditions and compliance standards.

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